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Transform Your Cargo Carrier: DIY Cycle Bike Camper Guide

The cycle camper Electric powered solar charged bike camper. transform your cargo carrier now with the instructional manual

The DIY Instructional Guide Manual is now available. Use it to convert your cargo carrier into a Bike Camper! Download it online!

How to Convert your Cargo Carrier into a Bike Camperย (Pat. pend.)! Now available this manualย  takes you step by step through the process of converting your cargo carrier into an electric powered, solar re-chargeable Cycle Camper.

The manual is available in a downloadable pdf format. It comes with 50 high-resolution color photos, step by step assembly instructions and detailed scale drawings of the frame make up and assembly. These include detailed descriptions documenting the process.  You decide how many features you want in your cycle camper.  You can choose the basic bike camper. Alternatively, you can add the solar panel, re-charging station, or electric hub motor. Itโ€™s up to you.

cycle camper instructional manual
Bike Camper instructional manual

Bike, Store, Camp with the Cycle Camper. Now convert your own cargo carrier into a bike camper with this instructional guide manual by Brule Adventure Gear. A step by step guide detailing how we converted our cargo carrier into the electric powered, solar cycle camper.

The manual is available in a downloadable pdf format. It also comes with 50 high-resolution color photos. These include detailed descriptions documenting the process.  You decide how many features you need in your cycle camper.  You can choose the basic bike camper. Alternatively, you can add the solar panel, re-charging station, or electric hub motor. It’s up to you.

Visit us at www.panpack.ca for details and to order the downloadable guide manual.

The cycle camper Electric powered solar charged bike camper. transform your cargo carrier now with the instructional manual
Transform your cargo carrier into a cycle camper with the downloadable instructional guide manual prepared by Brule Adventure Gear

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Transform Your Cargo Carrier into The Cycle Camper

By Brule Adventure Gear

Convert your cargo carrier into a Cycle Camper!

With the cycle camper, the electric hub motor gets you to the campsite before dark. Setting up camp is a breeze. Simply open the lid, drop down the legs, peg down the tent fly and get in. Inside your treated to cozy hard top raised camper with USB charging station and handy lighting system. The solar panel keeps your battery charged even at sites with no power. The foam mattress ensures you wake fresh and ready for the next ride.

Cargo carrier conversion kit packages coming – Summer 2025.

Full Kit offers:

  • Detailed instruction manual to construct your own Cycle Camper.
  • Scale Drawings for the trailer frame construction.
  • Electrical installation instruction and diagrams
  • a list of suppliers and models for wheel hub motor, battery, solar panel, electric controllers, frame connector kit, etc.
  • Detachable tent insert.
  • Nylon mattress cover
  • External Fly

Prototype video

https://www.panpack.ca Prototype Video

Features

  • Lightweight aluminum frame design
  • Trailer frame features all bolted connections for quick disassembly. Transport everything in the cargo carrier!
  • Comfortable foam mattress with removable nylon covering
  • Removable Nylon tent enclosure is fixed to Cargo carrier with Velcro
  • Electric Hub wheel ensures you arrive to the campsite before dark!
  • Rechargeable lithium battery
  • Removable Solar panel charges the battery in 3 hours with full sun.
  • USB charging station will keep your phone, tablet and computer charged at all times.
  • interior cabin lighting
  • additional storage underneath.
  • Quick release electric cables and trailer hitch
  • Stable lockable legs for secure camping in all conditions.
  • External nylon fly for exterior lounging on those rainy days at camp.

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(subscription cost is $1.50/month or $12/year)

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Touring bike stability

Packing panniers for stability on the bike

If you have ever cycle toured with gear before, you’ll understand the importance of weight positioning on bike stability. This is most evident when your stopped at a light struggling to keep the bike upright before kicking off again. Or when trying to keep the bike on track when navigating a narrow winding trail at low speeds.

Effects of Side Panniers on stability

As a structural engineer, I understand that how you pack and position your gear affects bike stability. One way to increase stability is to place gear weight evenly on both sides of the bike. Another way is to get the weight as low to the ground as you can. The lower the weight the more stable the bike.

The reason for this is that placing weight higher increases the horizontal lever arm. This occurs as the bike rotates or leans over. And this lever arms impacts the overturning moment (Mot) and the overall stability.

To help understand how this works, see the schematic free body diagram of a bike with rectangular side panniers. The diagram below shows the forces in play.

Sketch showing side panniers and forces in play

The overturning “moment” is equal to the weight (F) times the distance (d). When the distance d increases the moment also increases. The overturning moment for a bike acts about the point where the wheels touch the ground. This is indicated as point A on the sketch.

In the balanced vertical condition, the sum of the overturning moments about A is equal to zero (Mot=0). Here, each side panniers must weigh the same. The distances d1 and d2 must also be the same. If these conditions are met, the overturning from one pannier will counteract the other.

But as the bike leans over, the overturning moment Mot about A increases. This increase in moment is equal to the weight of the pannier “F.” It is multiplied by the horizontal distance. This is the distance that the center of gravity “cg” of the pannier is away from “A.” Refer to distance “d1” and “d2” in the sketch. You can see that in the leaned position, d1 has decreased and d2 has increased. The net difference between d2 and d1 multiplied by the weight F equals the net overturning moment about A.

Keep the “cg” of your gear as low as possible in the side panniers. This helps to reduce the difference between d1 and d2 as the bike leans. It reduces the overturning moment. This can be achieved by packing heavier gear (food, water, tools etc.), low in the side panniers.

Adding a Rack pack or Bar Rack for bike packing

Now if you add a high rack pack, the impact of its weight on stability can be dramatic. Adding a cantilevered bar rack will also impact stability significantly. In the sketch below, the offset distance d3 increases. This happens as the (cg) of this pack is located higher above point A. In addition, when the bike leans, the overturning moment increases. This is because there is no counter weight associated with this pack.

Sketch showing Rack pack / bar rack added to touring set up.

So to minimize the impact on overall bike stability, keep the weight of these packs low. It’s important to keep the weight of these packs to a minimum.

In summary, the following considerations are key to minimizing the affects on stability of a bike touring set up :

  1. keep heavier items as low as possible in side panniers
  2. If a bar or rack pack is important to your setup, position them as low as possible on the bike. Keep them lightly loaded.
  3. Maintain a balanced weight for each of the side panniers.

Happy touring!


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World Tour / Day Panpack – piggyback mode

World tour/day panpack in piggy back mode
World Tour / Day panpack attached together

The world tour panpack is a full size (61 liters) internal frame backpack. And it converts into touring panniers that can be fastened to a standard rear pannier carrying rack. The Day panpack is a 16 liter backpack. It also converts into bike panniers and can be fastened to a standard front or rear rack.

Together the Day panpack and the World Tour model form a complete touring backpacking package. Consider the World Tour / day panpack combination for a versatile travel solution. This is because the day panpack can ride piggy back on the World tour model while in backpack mode!

Below is a video that shows the day panpack to world tour panpack attachment process.

SKU-004: Pannier backpack-World Tour PanPack

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Commuter PanPack Conversion Video

Commuter panpack on the road in Ottawa
panpack on the road in Ottawa

The Commuter PanPack by Brule Adventure Gear converts from panniers to a backpack in seconds. Large enough to carry all your work or school supplies for commuting during the week. Or pack all your gear for the weekend cycle camping trip. This versatile pack will do all this and more!

Below is a quick instructional video showing the Commuter panpack conversion process from pannier mode to backpack mode

The Commuter panpack convertible pannier backpack
PanPack in backpack mode,



https://panpack.ca/product/bike-pannier-weekender-panpack/
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World Tour PanPack on Camel Back

World Tour panpack on camel back

The World Tour PanPack is essential world tour gear thanks to its versatilityโ€”it’s not only a great set of touring bike panniers and exceptional trekking backpacking but it also rides on camels!

World Travelers never know where they’ll end up or what adventure gear they’ll need. With the World Tour panpack you’re ready for any challenge, including an extended dessert tour by camel. Mike and Christel found this out during their cycle tour of Tunisia. With the world tour panpack the camels and the humans were happy.

World Tour gear the panpack on camel back 2
World Tour panpack on camelback
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Commuter PanPack-Conversion Video

Weekender / Commuter panpack pannier bags / backpack

Here is an instructional video showing the conversion of the Commuter PanPack model from pannier mode to backpack mode. If you’re interested in panniers to backpack conversion, this model offers flexibility and convenience. The Commuter panpack has a storage capacity of 33 liters. Plus the D rings on the outside of each compartment Let you bungy more gear to the top.

See also our instruction page.

Commuter panpack, converting panniers to backpack
Commuter panpack in pannier bag mode
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World Tour PanPack- conversion video

World Tour conversion pannier to internal frame backpack
World Tour convertible pannier backpack
Expedition backpack that converts to panniers.

Several years ago, I went on a world tour and could have used the rugged versatility of the World Tour PanPack.ย  However it wasnโ€™t until the last leg of the tour, that the pannier backpack โ€“ย  PanPack design was born.

The World Tour pannier backpack has been designed and constructed to meet the everyday challenges of such an expedition. It is the largest of our convertible pannier/backpacks.ย  Comes with Detachable shoulder and waist padding

Below is an Instructional video – Converting the World tour PanPack from pannier mode to backpack mode. Also learn how to attach the included shoulder and lumbar padding.

https://panpack.ca/product/world-tour-panpack-bike-pannier-backpack/
World Tour pannier backpack  in the Arctic
Touring the Arctic with convertible panniers

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Selecting a sleeping bag

How to select a sleeping bag

Choosing a sleeping bag can be overwhelming. There are a lot of shapes, sizes, material selections and options to choose from. Everyone has there personal preference when it comes to sleeping. Window open or closed, stomach, back or side sleeper, etc. Here are some questions I found useful when picking out a sleeping bag. Try to answer them. At the very least, think about these questions before shopping for a bag at the store or online. For each question, rate how important each feature is in a sleeping bag. Consider lightweight, water resistance, temperature rating, and comfort/roominess.

  • Why are you buying a sleeping bag, is there a specific trip? If the answer is yes, focus your selection on the type of trip you’re taking. This is a great opportunity. Remember to rate what would be the most important feature for a sleeping bag on your trip. Consider light weight, temperature rating, and comfort/roominess.
  • would you ever go winter camping?
  • Will you ever be hiking to campsites or cycling with your gear from site to site?
  • Do you mainly be going to drive up campsites or backcountry campsites?

The importance ratings will be different for everyone. Select your bag based on it matching most of the features that rated the highest for you. Happy trails!

How to select a sleeping bag
Mummy style, sleeping bag. Learn tips and tricks on selecting your next sleeping bag
See the source image
standard sleeping bag